{"id":4410,"date":"2017-03-02T13:58:03","date_gmt":"2017-03-02T10:58:03","guid":{"rendered":"http:\/\/www.mequipment.ro\/?p=4410"},"modified":"2023-10-17T15:03:21","modified_gmt":"2023-10-17T13:03:21","slug":"incursiune-in-lumea-producatorilor-de-cupe-de-concasare-si-sortare","status":"publish","type":"post","link":"https:\/\/mequipment.ro\/en\/incursiune-in-lumea-producatorilor-de-cupe-de-concasare-si-sortare\/","title":{"rendered":"Incursiune \u00een lumea cupelor de concasare \u0219i sortare"},"content":{"rendered":"

Costurile de investi\u0163ie \u015fi operare, echipamentele fiabile \u015fi fluxul eficient de material prelucrat sunt c\u00e2teva aspecte cheie \u00een desf\u0103\u015furarea unei activit\u0103\u0163i rentabile \u00een orice exploatare de carier\u0103 \u015fi minerit. Despre cupele de concasare \u015fi sortare se spune c\u0103 sunt printre ultimele inova\u0163ii \u00een sectorul ata\u015famentelor hidraulice, av\u00e2nd la baz\u0103 conceptul dezvoltat \u00een anii \u02b990, c\u00e2nd au ap\u0103rut primele cupe de acest fel pentru utilizare \u00een aplica\u021bii de demolare \u0219i reciclare.<\/em> | Marius IANCU<\/strong><\/p>\n

Pia\u0163a pentru aceste produse este \u00een cre\u015ftere, \u00eentruc\u00e2t costurile de investi\u0163ie sunt mai reduse comparativ cu un utilaj de procesare sta\u0163ionar sau pe \u015fenile. Transportul de la un \u015fantier la altul este u\u015for \u015fi rapid \u015fi nu necesit\u0103 autoriza\u0163ii speciale. \u00cen plus, nu presupun prezen\u0163a unei re\u0163ele electrice pe \u015fantier (on-site). Ele reprezint\u0103 o metod\u0103 de pe urma c\u0103reia utilizatorii finali au de c\u00e2\u015ftigat.<\/p>\n

Unul dintre pionierii acestor produse este compania finlandez\u0103 ALLU<\/a><\/strong>, care la finele anilor \u02b980 aducea pe pia\u0163\u0103 prima cup\u0103 de sortare. Au urmat apoi cupele de concasare (dezvoltate pe baza tehnologiei tradi\u0163ionale a concasoarelor cu f\u0103lci) ce foloseau puterea hidraulic\u0103 a unui \u00eenc\u0103rc\u0103tor frontal sau a unui excavator la se ata\u015feaz\u0103, f\u0103c\u00e2nd mai u\u015foar\u0103 \u015fi mai direct\u0103 munca de colectare a materialului, concasare \u015fi sortare \u00een timpul \u00eenc\u0103rc\u0103rii unui camion sau a benzii de transport. Ele reprezint\u0103 o metod\u0103 eficient\u0103 din punctul de vedere al costurilor pentru procesarea materialelor, convertind \u00eenc\u0103rc\u0103toarele frontale sau excavatoarele \u00een utilaje de concasare \u015fi sortare primar\u0103 sau secundar\u0103. \u00cen prezent, gama de aplica\u0163ii a cupelor de concasare sortare a trecut dincolo de domeniul demol\u0103rilor, put\u00e2nd pulveriza, aerisi, amesteca, alimenta \u0219i \u00eenc\u0103rca diferite materiale \u2013 toate \u00eentr-o singur\u0103 etap\u0103. \"Incursiune<\/p>\n

Pentru sectorul de minerit \u015fi carier\u0103, Allu<\/a><\/strong> propune Seria M de cupe de concasare, disponibile \u00een trei modele, pentru excavatoare \u00eentre 50 \u015fi 160 t, \u015fi \u00een alte trei, pentru \u00eenc\u0103rc\u0103toare frontale \u00eentre 30 \u015fi 90 t. Seria M (denumit\u0103 \u015fi Monster) reprezint\u0103 o solu\u0163ie mobil\u0103 pentru procesarea primar\u0103 a rocilor moi \u015fi a mineralelor. Aceste cupe care au schimbat definitiv procesarea rocii. Capacitatea de prelucrare poate ajunge p\u00e2n\u0103 la 600 t\/h, pe excavator, respectiv p\u00e2n\u0103 la 450 t\/h, pe \u00eenc\u0103rc\u0103tor. <\/p>\n

Cererea tot mai mare a pus compania \u00een situa\u0163ia de a dezvolta un sistem de \u00eenlocuire a tamburului pentru gama de cupe de sortare DL, permi\u021b\u00e2nd clien\u021bilor s\u0103 schimbe cu un efort minim tamburii de procesare (tamburii cu ciocane sau discuri). Seria DL include cupe de sortare \u015fi aerare (fragmente \u00eentre 15 \u015fi 50 mm) care s\u0103 poat\u0103 fi ata\u015fate la excavatoare cu capacit\u0103\u0163i \u00eentre 2 \u015fi 12 t, \u00eenc\u0103rc\u0103toare cu bra\u0163 telescopic sau mini\u00eenc\u0103rc\u0103toare, iar aplica\u0163iile includ: sortare fin\u0103, aerare \u015fi omogenizare. <\/p>\n

\u00cen 2010, produc\u0103torul britanic BAV Crushers<\/a><\/strong> de ata\u015famente hidraulice pentru demol\u0103ri lansa prima sa gam\u0103 de cupe de concasare, iar doi ani mai t\u00e2rziu, \u00een 2012, aducea pe pia\u0163\u0103 \u015fi prima gam\u0103 de cupe de sortare. Toate componentele produselor sale sunt fabricate in-house, folosind o\u021beluri Hardox de \u00eenalt\u0103 calitate. Nu mai departe de anul trecut, dou\u0103 din cele trei game principale de produse BAV (printre care \u015fi cupele de concasare) au fost acreditate pentru programul global \u201eHardox In My Body\u201d. \"Incursiune<\/p>\n

Filozofia BAV urm\u0103re\u015fte s\u0103 permit\u0103 reciclarea de\u0219eurilor din c\u0103r\u0103mid\u0103, beton \u0219i piatr\u0103 chiar \u015fi \u00een cele mai compacte \u015fantiere, pornind de la cinci motive de baz\u0103: reducerea costurilor, timp mai scurt, mediu (conservarea resurselor naturale \u015fi limitarea cantit\u0103\u0163ii de de\u015feuri), spa\u0163iu (chiar \u015fi pe \u0219antiere mici) \u015fi legisla\u0163ie (diferite taxe implicate).
\nGama de cupe de concasare BAV CB cuprinde cinci modele ce \u00eei permit unui excavator \u00eentre 2,5 \u015fi 25 t s\u0103 produc\u0103 agregate de diferite dimensiuni. Ele pot fi cuplate fie la un sistem hidraulic auxiliar de tipul two-way (circuit standard pentru ata\u015famente), fie la un circuit de baz\u0103 pentru ciocan hidraulic, prin intermediul unei supape Auto-Crush. Tot cinci modele cuprinde \u015fi gama de cupe de sortare BAV RS, folosite pe excavatoare cu capacit\u0103\u0163i \u00eentre 1,5 \u015fi 14 t. <\/p>\n

Un alt juc\u0103tor important \u00een aceast\u0103 pia\u0163\u0103 este produc\u0103torul austriac HARTL<\/a><\/strong>. Calitatea produselor \u00eel p\u0103streaz\u0103 \u00een topul produc\u0103torilor de cupe concasoare, anul trecut aduc\u00e2nd la Bauma dou\u0103 dintre modelele sale de succes, HBC950 \u015fi HBC1250. \u00cen total, gama Hartl cuprinde patru cupe de concasare \u015fi patru de sortare. Compania austriac\u0103, ce poart\u0103 mo\u015ftenirea familiei Hartl, are o experien\u0163\u0103 de peste 85 de ani \u00een aceast\u0103 industrie \u015fi de peste 40 de ani inoveaz\u0103 \u00een domeniul concas\u0103rii rocilor \u015fi al sortarii, iar din august 2010 a fost achizi\u0163ionat\u0103 de c\u0103tre Atlas Copco. \"Incursiune<\/p>\n

Aplic\u00e2nd propria tehnologie pe o structur\u0103 extrem de robust\u0103 \u015fi compact\u0103, Hartl a reu\u015fit s\u0103 integreze un concasor cu f\u0103lci \u00eentr-o cup\u0103 de excavator, oferind performan\u021be ridicate \u00een concasarea \u015fi separarea rocii naturale \u015fi \u00een reciclarea materialelor pe \u015fantier. Datorit\u0103 mi\u0219c\u0103rii Hartl Quattro, aceste concasoare ofer\u0103 o performan\u021b\u0103 medie ridicat\u0103 \u0219i un randament bun, precum \u0219i un produs finit de calitate, cu un procent minim de material supradimensionat. Iar costurile de func\u021bionare sunt reduse. Poate de aceea, \u00een 2013, Hartl a fost distins\u0103 cu Red Dot Design Award pentru una dintre cupele sale. Cu noua genera\u021bie de cupe de concasare \u015fi sortare, Hartl spune c\u0103 ofer\u0103 operatorilor din industria de procesare a materialelor “o solu\u021bie pentru concasarea \u015fi sortarea flexibil\u0103, mobil\u0103 \u0219i economic\u0103.”<\/p>\n

Compania olandez\u0103 HYDRARAM<\/a><\/strong> afirm\u0103 despre cupele sale c\u0103 sunt special proiectate pentru concasarea betonului \u015fi a c\u0103r\u0103mizilor pe \u015fantiere \u015fi pretinde c\u0103 este primul produc\u0103tor de acest tip de pe pia\u0163\u0103. Dar pentru produsele sale exist\u0103 \u015fi alte aplica\u0163ii posibile, de la demolare la lucr\u0103ri de construc\u0163ii \u00een general; reabilitarea de\u0219eurilor industriale \u0219i urbane; procesarea materialelor \u00een cariere; sectorul terasamentelor \u0219i de lucr\u0103ri de drumuri; cariere; reabilitare mediului \u015fi concasarea de roc\u0103 natural\u0103. <\/p>\n

\"Incursiune<\/p>\n

Cele cinci modele din Seria HCB sunt disponibile pentru excavatoare cu capacit\u0103\u0163i opera\u0163ionale \u00eentre 12 \u015fi 55 t \u015fi pot concasa orice tip de de\u015feu din demol\u0103ri. Cupele pot folosi circuitele excavatoarelor la care se cupleaz\u0103 ciocanele hidraulice, iar dimensiunea materialului rezultat este reglabil\u0103.
\nGama de cupe de sortare este grupat\u0103 sub Seria HSB \u015fi include 9 modele ce pot echipa utilaje cu capacit\u0103\u0163i \u00eentre 1,5 \u015fi 40 t pentru aplica\u0163ii precum: sortarea primar\u0103 a de\u015feurilor din demol\u0103ri, cernere \u015fi umplerea cu material a \u015fan\u0163urilor, sortarea pietri\u015fului etc. \u015ei acestea se pot cupla la circuitele excavatoarelor pentru ciocane hidraulice. <\/p>\n

Din 2001 \u00eencoace, MB Crusher<\/a><\/strong> ofer\u0103 cea mai mare gam\u0103 de cupe de concasare la nivel mondial, pentru excavatoare, mini\u00eenc\u0103rc\u0103toare, buldoexcavatoare \u015fi \u00eenc\u0103rc\u0103toare frontale. Cu o experien\u0163\u0103 de peste 60 de ani \u00een excavare, lucr\u0103ri de drumuri, carier\u0103 \u0219i sectoarele de demolare, familia Azzolin \u2013 cea care de\u0163ine brandul MB \u2013 a v\u0103zut poten\u0163ialul unui echipament de concasare aplicabil pe excavatoare. Astfel au reu\u015fit s\u0103 \u00eenlocuiasc\u0103 tradi\u0163ionalul concasor, ceea ce a dus la prima cup\u0103 de concasare brevetat\u0103 \u015fi lansat\u0103 \u00een produc\u0163ia de serie. Compact\u0103 \u015fi flexibil\u0103, cupa BF 90.3 a fost modernizat\u0103 de-a lungul timpului \u015fi a devenit tot mai puternic\u0103, iar anul acesta MB a lansat ce-a de-a patra genera\u0163ie a acestui model. BF90.3 S4 \u00ee\u015fi p\u0103streaz\u0103 neschimba\u0163i parametrii de performan\u0163\u0103, indiferent de tipul de materiale inerte cu care lucreaz\u0103. \"Incursiune<\/p>\n

\u00cen prezent, MB ofer\u0103 un total de 19 cupe de concasare \u015fi sortare, preg\u0103tite pentru utilaje cu greut\u0103\u0163i opera\u0163ionale \u00eentre 2.8 \u015fi +70 tone. Noile cupe de concasare BF sunt acum mai compacte \u015fi au un balans mai bun \u00een faza de colectare\/\u00eenc\u0103rcare. Gura cupelor a fost extins\u0103, m\u0103rind suprafa\u0163a de strivire \u015fi cresc\u00e2nd productivitatea, iar datorit\u0103 sistemului de suprimare a prafului, separatorului de obiecte metalice \u015fi zgomotului redus la impact, pot fi folosite pe orice \u015fantier de construc\u0163ii, chiar \u015fi \u00een zone reziden\u0163iale.
\nAnul trecut, la Bauma Munchen, MB a prezentat \u00een premier\u0103 cupa de sortare MB-LS220, pentru \u00eenc\u0103rc\u0103toare frontale \u015fi buldoexcavatoare cu greut\u0103\u0163i opera\u0163ionale \u00eentre 12 \u015fi 35 t, dup\u0103 ce cu dou\u0103 luni \u00eenainte lansase un model mai mic, MB-LS170, pentru utilaje \u00eentre 6,5 \u015fi 11 t, ideal\u0103 pentru sortarea materialului natural, \u00een stadiul de pre- sau post-concasare. <\/p>\n

\"IncursiuneUn alt nume finlandez \u00een domeniul cupelor de sortare este REMU<\/a><\/strong>. Primele prototipuri fabricate au fost la \u00eenceputul anilor \u02b990, iar primele cupe de sortare sub marca Remu au fost comercializate \u00een 1997. Acestea sunt echipamente multifunc\u0163ionale folosite \u00een aplica\u0163ii de umplere cu material, amestecare, sortare \u015fi concasare. \u00cen majoritatea aplica\u021biilor, este mai eficient \u0219i mai economic ca materialele s\u0103 fie mai \u00eent\u00e2i sortate. Cupa de concasare sortare pot fi folosit\u0103 pentru m\u0103run\u0163ire \u0219i concasare u\u0219oar\u0103. Folosind rotoare spiral\u0103, Remu ofer\u0103 un nou tip de sortare \u00een condi\u021bii dificile. Cu acest design patentat, sortarea \u0219i concasarea se pot face chiar mai eficient.
\nCupele Remu sunt ata\u015fabile la excavatoare sau \u00eenc\u0103rc\u0103toare frontale \u015fi sunt fabricate din o\u0163el Raex, foarte rezistent la uzur\u0103, produs de Ruukki. Gama de cupe de sortare include seriile EL, EP, EE \u015fi EX, ce \u00eensumeaz\u0103 11 modele, cea mai mare cup\u0103 av\u00e2nd un volum de 5,5 m\u00b3 \u015fi o mas\u0103 de 4,5 t. <\/p>\n

Un alt juc\u0103tor de pe pia\u0163a ata\u015famentelor hidraulice este compania italian\u0103 SIMEX<\/a><\/strong>, fondat\u0103 \u00een 1991 \u015fi care are acum un portofoliu vast, de la freze cu tambur sau pl\u0103ci compactoare vibratoare p\u00e2n\u0103 la cupe de concasare \u015fi sortare sau s\u0103p\u0103toare de \u015fan\u0163uri. Gama de cupe de concasare este conceput\u0103 pentru a reduce volumul de agregate direct pe \u015fantier. Sistemul rotorului este ideal pentru sf\u0103r\u00e2marea betonului armat \u0219i a de\u015feurilor din demol\u0103ri \u0219i nu este afectat de prezen\u021ba fierului, de roc\u0103, p\u0103m\u00e2nt, p\u0103r\u021bi deformabile sau de materiale umede. Astfel, familia de cupe de concasare CBE pentru excavatoare \u00eentre 8 \u015fi 55 t este alc\u0103tuit\u0103 din 5 modele, cea mai mare fiind CBE 50. De asemenea, modelele CB destinate utiliz\u0103rii pe \u00eenc\u0103rc\u0103toare frontale, mini\u00eenc\u0103rc\u0103toare sau buldoexcavatoare sunt tot \u00een num\u0103r de cinci. \"Incursiune<\/p>\n

Gra\u021bie mecanismului lor patentat, cupele de sortare Simex VSE pentru excavator pot regla hidraulic distan\u021ba tamburului pentru a varia dimensiunea materialului cernut \u00een doar c\u00e2teva secunde. Tmburii sunt compu\u015fi din elemente cu discuri diferite, ale c\u0103ror viteze periferice diferite genereaz\u0103 o rota\u0163ie intens\u0103 a materialului sortat, rezult\u00e2nd produc\u021bii mai mari. Totodat\u0103, elementele de sortare sunt u\u0219or interschimbabile, iar datorit\u0103 formei de cup\u0103 standard, VSE faciliteaz\u0103 \u0219i simplific\u0103 \u00eenc\u0103rcarea materialului. La modelul VSE40, mecanismul brevetat \u00eei permite operatorului s\u0103 modifice dimensiunea materialului sortat direct din cabina utilajului, printr-o ap\u0103sare de buton, \u00een contrast cu produsele standard care necesit\u0103 un timp mai mare pentru schimbarea set\u0103rilor. Cupele de sortare Simex sunt disponibile \u00een 3 modele (pentru excavator).<\/p>\n","protected":false},"excerpt":{"rendered":"

Costurile de investi\u0163ie \u015fi operare, echipamentele fiabile \u015fi fluxul eficient de material prelucrat sunt c\u00e2teva aspecte cheie \u00een desf\u0103\u015furarea unei activit\u0103\u0163i rentabile \u00een orice exploatare de carier\u0103 \u015fi minerit. Despre<\/p>\n","protected":false},"author":1,"featured_media":4417,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_crdt_document":"","footnotes":""},"categories":[122,32,47],"tags":[3350,3354,3315,896,3355,3352,894,3351,3353],"class_list":["post-4410","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-atasamente-de-lucru","category-utilaje-de-constructii","category-demolari-reciclare","tag-allu","tag-bav-crushers","tag-cupa-de-concasare","tag-cupa-de-sortare","tag-hartl","tag-hydraram","tag-mb-crusher","tag-remu","tag-simex"],"translation":{"provider":"WPGlobus","version":"3.0.2","language":"en","enabled_languages":["ro","en"],"languages":{"ro":{"title":true,"content":true,"excerpt":false},"en":{"title":false,"content":false,"excerpt":false}}},"yoast_head":"\nIncursiune \u00een lumea cupelor de concasare \u0219i sortare - M. 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