{"id":12471,"date":"2020-02-03T22:02:46","date_gmt":"2020-02-03T20:02:46","guid":{"rendered":"http:\/\/www.mequipment.ro\/?p=12471"},"modified":"2020-08-02T21:12:40","modified_gmt":"2020-08-02T19:12:40","slug":"rotoarele-basculante-cresc-flexibilitatea-eficienta-siguranta-si-profitul-unui-excavator","status":"publish","type":"post","link":"https:\/\/mequipment.ro\/en\/rotoarele-basculante-cresc-flexibilitatea-eficienta-siguranta-si-profitul-unui-excavator\/","title":{"rendered":"Rotoarele basculante cresc flexibilitatea, eficien\u021ba, siguran\u021ba \u0219i profitul unui excavator"},"content":{"rendered":"

Un rotor basculant este un ata\u0219ament care permite uneltei excavatorului s\u0103 se roteasc\u0103 la 360 de grade continuu \u0219i s\u0103 se \u00eencline la \u00b145 de grade \u00een fiecare parte. Instalat \u00eentre balansier \u0219i un alt ata\u0219ament sau unealt\u0103 de lucru, rotorul basculant ofer\u0103 excavatorului capabilit\u0103\u021bi asem\u0103n\u0103toare \u00eencheieturii m\u00e2inii umane, ceea ce \u00eei asigur\u0103 utilajului avantaje \u00eensemnate de versatilitate \u0219i productivitate. | Marius IANCU<\/strong><\/em><\/p>\n

Rotorul basculant aduce o flexibilitate extraordinar\u0103 pe \u0219antier, flexibilitate pe care un excavator conven\u021bional nu o ofer\u0103. \u00cen loc s\u0103 repozi\u021bionezi utilajul, opera\u021bie ce necesit\u0103 consum de energie \u0219i presupune mai multe manevre, repozi\u021bionezi ata\u0219amentul, ceea ce este mult mai pu\u021bin costisitor \u0219i mai rapid.<\/p>\n

\"\"De asemenea, exist\u0103 o concep\u021bie gre\u0219it\u0103 conform c\u0103reia rotoarele basculante sunt destinate doar pentru lucr\u0103ri de finisare. De fapt, aceste ata\u0219amente sunt mult mai solide dec\u00e2t par \u0219i pot \u00eendeplini orice sarcin\u0103. Un utilaj echipat cu un rotor basculant va \u00eenregistra c\u00e2\u0219tiguri de eficien\u021b\u0103, iar multe aplica\u021bii pot beneficia de pe urma lui. Cu abilit\u0103\u021bile lor asem\u0103n\u0103toare \u00eencheieturii m\u00e2inii umane, rotoarele basculante se dovedesc de mare succes \u00een amenaj\u0103ri, lucr\u0103ri utilitare (instalare de conducte, cabluri \u0219i alte re\u021bele subterane), lucr\u0103ri rutiere, construc\u021bii generale \u0219i aplica\u021bii feroviare.<\/p>\n

Cresc productivitatea<\/strong>
\nDezvoltate ini\u021bial \u00een Europa, aceste ata\u0219amente sunt populare de ceva timp, \u00een special \u00een \u021b\u0103rile nordice, acolo unde contractorii (\u00eendeosebi din construc\u021bii \u0219i \u00eentre\u021binere) au descoperit c\u0103 pot folosi un echipaj mai pu\u021bin numeros pentru a \u00eendeplini acelea\u0219i activit\u0103\u021bi. \u0218i pentru c\u0103 avantajele lor sunt evidente, nu a durat mult p\u00e2n\u0103 c\u00e2nd pia\u021ba nord-american\u0103 s-a ar\u0103tat deschis\u0103 c\u0103tre inova\u021bie, contractorii de aici fiind dispu\u0219i s\u0103 suporte costul suplimentar (care nu e de neglijat) al tehnologiei, pentru a economisi la nivelul for\u021bei de munc\u0103, cresc\u00e2nd totodat\u0103 productivitatea. Iar dac\u0103 \u00een urm\u0103 cu dou\u0103 decenii, produc\u0103torii acestui tip de echipamente nu se bucurau de prea mult\u0103 notorietate, acum situa\u021bia este alta.<\/p>\n

\"\"De pild\u0103, folosirea unui rotor basculant cu graifer integrat dep\u0103\u0219e\u0219te cu mult versatilitatea unei cupe cu falc\u0103, deoarece se poate roti \u0219i \u00eenclina pentru a a\u0219eza cu precizie rocile sau alte obiecte exact cum se dore\u0219te. \u00cen lucr\u0103rile mici unde este implicat un singur muncitor, e obositor s\u0103 tot urce \u0219i s\u0103 coboare din utilaj atunci c\u00e2nd trebuie s\u0103 treac\u0103 de la operarea ma\u0219inii la opera\u021bii executate cu unelte manuale. \u00cens\u0103 asignarea acestor sarcini suplimentare bra\u021bului excavatorului (cu echipamentul aferent) \u00eenseamn\u0103 c\u0103 lucr\u0103torul poate r\u0103m\u00e2ne \u00een cabin\u0103 de unde s\u0103 fac\u0103 tot.<\/p>\n

Primii produc\u0103tori<\/strong>
\nRotorul basculant (tiltrotator) a fost introdus pe pia\u021ba din Suedia la \u00eenceputul anilor 1980 de c\u0103tre compania Noreco (\u00eenfiin\u021bat\u0103 \u0219i de\u021binut\u0103 de fra\u021bii Norgren). \u00cen ultimele dou\u0103 decenii, conceptul s-a extind din \u021b\u0103rile nordice \u0219i c\u00e2\u0219tigat popularitate pe pie\u021bele din Germania, Fran\u021ba, Danemarca, Benelux, Marea Britanie, Japonia, Canada \u0219i Statele Unite. <\/p>\n

Ini\u021bial s-au remarcat trei produc\u0103tori majori, to\u021bi din Scandinavia, de\u0219i acum exist\u0103 o deschidere tot mai mare pentru aceste echipamente. Printre pionierii din domeniu s-au aflat:
\nRototilt Group AB<\/strong> (fondat\u0103 \u00een 1973 de Allan Jonsson), ini\u021bial denumit\u0103 Indexator \u0219i specializat\u0103 pe fabricarea de rotoare hidraulice, a achizi\u021bionat, \u00een 1992, Noreco, a angajat fra\u021bii Norgren \u0219i a \u00eenregistrat numele de marc\u0103 Rototilt. \u00cenceputul nu a fost unul u\u0219or, \u00eens\u0103 ultimele decade v\u0103d Rototilt ca pe un lider \u00een domeniu, cu produse destinate excavatoarelor \u00eentre 1,5 \u0219i 40 t. <\/p>\n

\"\"Sistemele Rototilt transform\u0103 excavatorul \u00eentr-un \u201dtool carrier\u201d ce deschide drumul c\u0103tre noi tipuri de lucr\u0103ri. O caracteristic\u0103 important\u0103 a rotorului basculant Rototilt este compatibilitatea sa cu sistemul de control ICS (Innovative Control System), care are o gam\u0103 larg\u0103 de func\u021bii inteligente. De pe display-ul din cabin\u0103, operatorii pot face cu u\u0219urin\u021b\u0103 set\u0103rile necesare \u0219i au o vedere complet\u0103 asupra rotorului basculant.<\/p>\n

Engcon<\/a><\/strong> (fondat\u0103 \u00een 1990 de c\u0103tre fostul angajat Noreco, Stig Engstrom) a \u00eenceput s\u0103 fabrice propriul produs sub denumirea \u201etiltrotator\u201d. Cu rotire continu\u0103 \u0219i \u00eenclinare st\u00e2nga\/dreapta la 45\u00b0, rotoarele basculante Engcon \u0219i-au c\u0103p\u0103tat \u00een timp un renume sinonim cu eficien\u021ba. Gama de rotoare basculante se adreseaz\u0103 oric\u0103rui model de excavator, \u00eencep\u00e2nd de la clasa de greutate de 1,5-2,5 t (EC02B) \u0219i p\u00e2n\u0103 la 26-33 t (EC233) \u2013 acesta din urm\u0103 fiind cel mai nou lansat pe pia\u021b\u0103 \u0219i totodat\u0103 \u0219i cel mai puternic. <\/p>\n

\"\"Evident, produc\u0103torul recomand\u0103 utilizarea rotoarelor sale basculante \u00eempreun\u0103 cu cuple rapide Engcon, pentru a beneficia de avantajele \u0219i suprapunerea sistemelor de control dezvoltate in-house, fiind vorba de aceea\u0219i tehnologie hidraulic\u0103 \u0219i aceea\u0219i interfa\u021b\u0103 pentru operator. Printre tehnologiile incluse pe noile rotoare basculante Engcon se reg\u0103sesc (\u00een func\u021bie de model): sistemul de blocare QSC, ce evit\u0103 conectarea gre\u0219it\u0103 sau sc\u0103parea cupei; cupla rapid\u0103 Q-Safe; sistemul automat de cuplare EC-Oil ce conecteaz\u0103 rotorul basculant \u0219i uneltele hidraulice, f\u0103r\u0103 ca operatorul s\u0103 coboare din cabin\u0103 pentru aceasta; senzor de rota\u021bie ePS pentru conectarea la sistemul de ghidare al excavatorului; sistem de control propor\u021bional DC2; rota\u021bie infinit\u0103 \u0219i \u00eenclinare \u00b1 45 grade.<\/p>\n

Steelwrist<\/a><\/strong>, (fondat\u0103 \u00een 2005 de o echip\u0103 de industria\u0219i), care a \u00eenceput s\u0103 produc\u0103 \u00een urma achizi\u021bion\u0103rii unui nou design de tiltrotator, denumit Dento \u0219i lansat \u00een 1989. Actualmente, Steelwrist ofer\u0103 gam\u0103 extins\u0103 de rotoare basculante pentru buldoexcavatoare \u0219i excavatoare de la 2 \u2013 33 t. Cu un accent pe componente turnate din o\u021bel, rotoarele basculante compacte au o \u00een\u0103l\u021bime mic\u0103 de construc\u021bie \u0219i greutate redus\u0103, oferind o geometrie optim\u0103 de s\u0103pare \u0219i eficien\u021b\u0103 \u00een ce prive\u0219te consumul de combustibil.<\/p>\n

Al\u021bi produc\u0103tori<\/strong>
\n\"\"SMP Parts AB<\/a><\/strong>
\nEste un produc\u0103tor suedez de echipamente \u0219i unelte pentru excavatoare, \u00eenfiin\u021bat \u00een 1980 \u0219i cu o re\u021bea ce cuprinde pie\u021bele din N \u0219i V Europei. Rotoarele basculante SMP sunt disponibile pentru excavatoare \u0219i buldoexcavatoare din clasa de greutate de 3-30 t. Acestea sunt ata\u0219ate fie la cupla rapid\u0103 existent\u0103, fie direct pe bra\u021b. Se pot manevra cu u\u0219urin\u021b\u0103 din cabina operatorului, func\u021bionalitatea lor fiind comparat\u0103 cu cea a \u00eencheieturii umane.<\/p>\n

Rotoarele basculante SMP au o rota\u021bie de 360\u00b0 \u0219i o \u00eenclinare lateral\u0103 de p\u00e2n\u0103 la 40\u00b0. Pentru a asigura cea mai bun\u0103 lubrifiere posibil\u0103 a angrenajului \u0219i a inelului, carcasa angrenajului este lubrifiat\u0103, avantajul fiind o \u00eentre\u021binere mai redus\u0103 \u0219i evitarea scurgerilor de ulei cauzate de deteriorarea garniturilor.<\/p>\n

\"\"Lehnhoff Hartstahl<\/strong>
\nEste o companie german\u0103 specializat\u0103 \u00een produc\u021bia de ata\u0219amente pentru excavatoare (nu doar pentru construc\u021bii obi\u0219nuite \u0219i construc\u021bii de drumuri, ci \u0219i pentru sectoare speciale precum demol\u0103ri, reciclare, carier\u0103 etc). Din ianuarie 2016 este membr\u0103 a Komatsu Group<\/a>.
\nLehnhoff ofer\u0103 solu\u021bii \u201dtailor-made\u201d, echipamentele sale din o\u021bel cu un con\u021binut ridicat de carbon* av\u00e2nd o calitate ridicat\u0103 a materialelor \u0219i manoperei. De la cuple rapide \u0219i sisteme de adaptare p\u00e2n\u0103 la rotoare basculante, Lehnhoff creeaz\u0103 interfe\u021be universale care permit utilizarea oric\u0103ror ata\u0219amente pe diferite excavatoare. Rotoarele basculante Lehnhoff se diferen\u021biaz\u0103 de cele de mai sus prin faptul ca nu includ cilindri de \u00eenclinare lateral\u0103, ci au un motor de rotire \u00eencorporat. Unghiul lateral de \u00eenclinare este de 55\u00b0, iar cel de pivotare e de 360\u00b0 (continuu).<\/p>\n

Cat<\/a><\/strong>
\nObserv\u00e2nd interesul tot mai crescut pentru rotoare basculante, \u00een 2016 Caterpillar a \u00eenceput o colaborare OEM cu Rototilt, lans\u00e2nd o solu\u021bie complet integrat\u0103 pentru excavatoare pe ro\u021bi \u00eentre 12 \u0219i 24 t, pentru pia\u021ba european\u0103. \u00cen 2019, Caterpillar a lansat propria solu\u021bie de rotor basculant TRS pentru excavatoarele Cat pe roti \u0219i pe \u0219enile, cu mase opera\u021bionale de la 23 p\u00e2n\u0103 la 30 t. Noul TRS23, cu un sistem de control complet integrat ce \u00eembun\u0103t\u0103\u021be\u0219te versatilitatea utilajului purt\u0103tor \u0219i controlul uneltei de lucru, se rote\u0219te la 360 de grade \u00een ambele direc\u021bii \u0219i se \u00eenclin\u0103 p\u00e2n\u0103 la 40 grade st\u00e2nga\/dreapta. <\/p>\n

\"\"Noul rotor basculant TRS23 este disponibil cu interfe\u021be cu prindere cu bol\u021b (pin-on) \u0219i cupl\u0103 rapid\u0103 pentru a manipula o gam\u0103 de cupe de nivelare \u0219i de \u0219an\u021buri (cu sisteme de prindere CW-, CWs- sau S-), iar un pivot disponibil poate pune \u00een operare unelte de lucru precum pl\u0103cile de compactare \u0219i graiferele.<\/p>\n

Sistemul de siguran\u021b\u0103 SecureLock (folosit cu acordul Rototilt) garanteaz\u0103 conectarea rotorului basculant la bra\u021bul excavatorului prin intermediul mecanismelor de blocare hidraulice \u0219i mecanice, dar \u0219i printr-un sistem de confirmare pe baz\u0103 pe senzori cu indicatori cu semnal sonor \u0219i vizual \u00een cabin\u0103. De asemenea, sistemul ILS (Innovative Lubrication System) simplific\u0103 \u00eentre\u021binerea zilnic\u0103, permi\u021b\u00e2nd lubrifierea rotorului basculant dintr-un singur punct sau conectarea lui la sistemul automat de lubrifiere al ma\u0219inii. <\/p>\n

\"\"Kinshofer<\/strong>
\nRotorul basculant NOX de la Kinshofer are o rotire continu\u0103 la 360\u00b0 \u0219i unghiuri de \u00eenclinare de p\u00e2n\u0103 la 2×50\u00b0 pe fiecare parte. Solu\u021bia propus\u0103 de Kinshofer este f\u0103r\u0103 cilindri, av\u00e2nd un design foarte compact, cu o l\u0103\u021bime mic\u0103 \u0219i f\u0103r\u0103 alte p\u0103r\u021bi proeminente. Unealta flexibil\u0103 este foarte u\u0219or de servisat, deoarece are doar dou\u0103 puncte de ungere, mai pu\u021bine piese de uzur\u0103, sistemul hidraulic este integrat \u00een carcasa turnat\u0103, iar instalarea poate fi realizat\u0103 cu u\u0219urin\u021b\u0103. Func\u021bia de \u00eenclinare patentat\u0103 este asigurat\u0103 de un piston eliptic. Datorit\u0103 sistemului \u00eencapsulat, riscurile de avariere sunt reduse, iar for\u021ba de \u00eenclinare este constant\u0103.<\/p>\n

Noile versiuni NOX Tiltrotator<\/a><\/strong> (TR07NOX, TR11NOX, TR14NOX, TR19NOX \u0219i TR25NOX) sunt, de asemenea, caracterizate printr-un design foarte compact, cu o \u00een\u0103l\u021bime general\u0103 redus\u0103. Hidraulica este integrat\u0103 \u00een carcasa turnat\u0103, iar instalarea complet\u0103 poate fi gestionat\u0103 rapid \u0219i u\u0219or. Gama NOX include 6 modele, pentru excavatoare cu greut\u0103\u021bi opera\u021bionale \u00eentre 3-25 t.<\/p>\n

OilQuick<\/a><\/strong>
\nUltimul intrat \u00een aceast\u0103 ni\u0219\u0103 este OilQuick<\/a>, produc\u0103tor cu o vast\u0103 experien\u021b\u0103 \u00een fabricarea de sisteme de cuplare rapid\u0103 complet automate pentru excavatoare \u0219i \u00eenc\u0103rc\u0103toare. \u00cen 2019, OilQuick \u0219i Engcon au \u00eencheiat o nou\u0103 colaborare, pornind de la ideea c\u0103 produsele lor se completeaz\u0103 reciproc, iar astfel \u00ee\u0219i vor consolida pozi\u021biile \u00een pia\u021b\u0103 at\u00e2t pe sisteme automate de cuple rapide, c\u00e2t \u0219i pe rotoare basculante. Astfel, OilQuick va putea oferi rotoare basculante cu tot cu sisteme proprii de cuple OQ. Seria va purta culoarea obi\u0219nuit\u0103 a brand-ului OilQuick (gri) \u0219i va fi comercializat\u0103 sub marca \u0219i numele OilQuick, \u00eens\u0103 produsele vor fi marcate \u201eEngcon Inside\u201d pentru a fi clar\u0103 originea lor. <\/p>\n

\"\"Cuplele rapide automate OilQuick pot fi montate \u0219i deasupra, \u0219i sub tiltrotator, astfel c\u0103 permit ata\u0219area de unelte hidraulice \u00een doar c\u00e2teva secunde, dar \u0219i \u00eenclinarea lor lateral\u0103 \u0219i rotirea la 360 grade, pentru o manevrabilitate maxim\u0103. Seria OQTR de rotoare basculante include 5 modele (3PRO, 4PRO, 5PRO, 6PRO \u0219i 8PRO), care se adreseaz\u0103 excavatoarelor \u00eentre 6 \u0219i 30 t.<\/p>\n

Plusuri v. minusuri<\/strong>
\nRotoarele basculante cresc num\u0103rul de task-uri pe care un excavator le poate realiza. \u00cempreun\u0103 cu o cup\u0103 permit s\u0103parea cu u\u0219urin\u021b\u0103 \u00een jurul unor obstacole, f\u0103r\u0103 a mai fi necesar\u0103 interven\u021bia manual\u0103 (cu lopat\u0103) a unui muncitor. De asemenea, permite nivelarea mai u\u0219oar\u0103 \u0219i mai precis\u0103 (mai ales dac\u0103 utilajul e echipat \u0219i cu sistem Trimble, Topcon, Leica). Nu \u00een ultimul r\u00e2nd, prin cre\u0219terea versatilit\u0103\u021bii excavatorului se poate reduce num\u0103rul de utilaje necesare \u00eentr-un proiect.<\/p>\n

Toate aceste avantaje atrag dup\u0103 ele \u0219i unele neajunsuri. Primul ar fi pre\u021bul de achizi\u021bie. Rotoarele basculante nu sunt ieftine \u0219i \u00een plus necesit\u0103 \u0219i un sistem de instalare pe utilaj. De asemenea, necesit\u0103 ni\u0219te ore de instruire \u0219i acomodare a operatorului cu \u00eentregul ansamblu. Un alt minus e dat de greutatea suplimentar\u0103 pe care o aduc \u00een v\u00e2rful balansierului, precum \u0219i o pierdere marginal\u0103 a capacit\u0103\u021bii de ridicare \u0219i a for\u021bei de rupere a excavatorului. \u00cens\u0103, \u00een opinia mea, acestea nu rivalizeaz\u0103 cu beneficiile \u00een materie de versatilitate, eficien\u021b\u0103 \u0219i siguran\u021b\u0103 pe care rotoarele basculante actuale le ofer\u0103. <\/p>\n

* \u00cen general, cre\u0219terea cantit\u0103\u021bii de carbon reduce ductilitatea (capacitatea de a se deforma plastic f\u0103r\u0103 a se rupe), dar m\u0103re\u0219te rezisten\u021ba la trac\u021biune \u0219i capacitatea de a se \u00eent\u0103ri prin c\u0103lire. \u00cen procesul de laminare, fierului i se adaug\u0103 carbon, pentru a-i consolida structurile \u0219i pentru a \u00eent\u0103ri metalul rezultat. Cantitatea de carbon ad\u0103ugat\u0103 modific\u0103 propriet\u0103\u021bile o\u021belului.<\/em><\/p>\n","protected":false},"excerpt":{"rendered":"

Un rotor basculant este un ata\u0219ament care permite uneltei excavatorului s\u0103 se roteasc\u0103 360 de grade continuu \u0219i s\u0103 se \u00eencline la \u00b145 de grade \u00een fiecare parte. Instalat \u00eentre balansier \u0219i un alt ata\u0219ament sau unealt\u0103 de lucru, rotorul basculant ofer\u0103 excavatorului capabilit\u0103\u021bi asem\u0103n\u0103toare \u00eencheieturii m\u00e2inii umane, ceea ce \u00eei asigur\u0103 utilajului avantaje \u00eensemnate de versatilitate \u0219i productivitate. | Marius IANCU<\/p>\n","protected":false},"author":1,"featured_media":12472,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_crdt_document":"","footnotes":""},"categories":[122,32,38],"tags":[288,133,4516,427,7390,7389,132,1043,7388,134,568],"class_list":["post-12471","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-atasamente-de-lucru","category-utilaje-de-constructii","category-stiri-utilaje-de-constructii-miniere-si-forestiere","tag-cat","tag-engcon","tag-kinshofer","tag-lehnhoff-hartstahl","tag-nox-tiltrotator","tag-oilquick","tag-rotor-basculant","tag-rototilt","tag-smp-parts-ab","tag-steelwrist","tag-tiltrotator"],"translation":{"provider":"WPGlobus","version":"3.0.2","language":"en","enabled_languages":["ro","en"],"languages":{"ro":{"title":true,"content":true,"excerpt":true},"en":{"title":false,"content":false,"excerpt":false}}},"yoast_head":"\nRotoarele basculante cresc flexibilitatea, eficien\u021ba, siguran\u021ba \u0219i profitul unui excavator - M. 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